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Fuller Butterscotch Restore

Hokay,

I've promised myself that is will by my LAST vintage brush purchase ( yeah right :tongue_sm )

More ( no wife :tongue_sm) time today, so have managed to document a bit better with piccies, hopefully it might help anyone attempting to restore an old Fuller ( or similar like the Everyready 200s )

This is an old Fuller Boar picked up off the bay. Once again the bristles were in terrible condition. The brush has had a bit of a hard life and has a few beauty spots ( splits and scratches on it ). I must admit I was a bit disappointed in the condition of it when I first opened the box.

So at work started scissoring and pliering and knifing but the rubber/glue setting on this one was pretty hard.
Here's how far I got manually:
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Getting no further manually, starting drilling out the rest of the bristles. If you can drill enough out you can then use pliers to rip the bristles out ( pull them inwards ). You can see the knot leftovers from the edges of the knot to the right of the handle. Note this Fuller has a copper ring around the knot. Be careful here with drill or dremel. :blink:
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Use some fine steel wool to get some of the major scratches and nicks out or at least minimize them. Then hit it with some Silvo and Turtle Wax.
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Now using the standard knot hole, my 20 X 60 mm Finest Two band Fan would have sat at around 55mm and it looks like the knot is at least a 22mm diameter ( maybe even 24mm I'm sorry I forgot to measure but there was definitely a lot of space around the knot holder) , so the knot didn't sit very well and too high for me. So had to drill out the shelf so I could get around about a 50mm loft.
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So it's hollow inside, so need to make a shelf for the knot to sit on, so after trying a few different things find that an old cork tile gives me the ideal shelf height. Cut out a circle, set into the hole and then use some epoxy around the top and sides of it to hold it in place and stop any water from getting into the handle.
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Another polish and wax and now ( finally ), I can glue in the knot !!!!!!!

All up probably about 3 hours work and the only electric tool used was the drill. Now I'm not real handy, so this just goes to prove than ANYONE can do a brush restore with the tools they have at hand. :laugh:

And the end product.......

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Antique Hoosier

“Aircooled”
Wonderful job! When I first came to B&B these type of self restorations were not being attempted. Now many guys are doing such beautiful work. Bravo Gentlemen.
 
Nice work! How 'bout some pix once she's "bloomed?":tongue_sm

Will do, it'll be interesting to see how the bloom looks compared to the bulb shape Finest.

I have another brush reknotted with the bulb with almost exactly the same loft.

Just gotta wait for the glue to have time to dry properly....... :001_smile
 
Fidj - this is one of your best! The handle is gorgeous. But, I think we all especially appreciate the step by step photos, especially the epoxied cork shelf. 2 part Devcon?? Thanks for the thread.
 
. What glue did you use??

. 2 part Devcon??

Thanks for the kind words folks.

Joe, I was REALLY disappointed when I first sighted the brush, it really did look like a piece of crapola.... :bored:

You can see in the first two pictures, the scratches and splits around the knothole. ( I don't know why I don't get a pre shot, I think cause I wanted to get it finished before wifey got home , she walked in at the complete wrong time just as I was glueing the final parts together :tongue_sm)

It's come up REALLY nicely though, even the cracks while still there aren't overly obvious. As I say they're "beauty marks" :thumbup1:

Using a 5 minute 2 part epoxy glue. Down here it's called Selley's Araldite

In fact it's obviously made for us:

Where can this product be used?
* Bakelite - joining or repairing


Post bloom shots to follow !
 
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