But then you get all involved in heat treating, blah, blah.. I like the OPs idea of modding an already heat treated blade...http://www.speedymetals.com/pc-4372-8298-116-x-1-o-1-ground-flat.aspx
Just one example of a company selling O1. There is enough to 3+ blades in a 18 inch piece. If you get even marginally creative I am sure you can get 4 out of it by overlapping the tangs.
I have dealt with this company and they are fair. Quick delivery, I have never had a product error to tell how the customer service goes though.
Phil
But then you get all involved in heat treating, blah, blah.. I like the OPs idea of modding an already heat treated blade...
The thing is the saw is spring tempered, almost all saws are. It is relatively soft except for where the teeth are. The edge holding without re-heat treating is going to be poor. It is also mystery metal and the method of heat treat would need determined.
How about instead of cutting up a saw blade, look for a large block plane blade. That should be hardened tool steel for the whole piece, but it will be thicker.
Phil
edit: I looked at the Stanly plane in my garage. it has a 2 1/2 inch wide blade. I am sure you could get a couple razors out of that.
A file would make better stock IMO.
Loads of people turning old files into really good knives.
Can be DYI hardened/heat treated with a propane-torch & your kitchen oven.