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Reborn Stahly, or good things happen sometimesmm

I have always loved the razor head on the classic Stahly live blade razor. It's precision build, the floating grooved safety bar, the blade angle and blade exposure all seem perfect.

All of my favorite blades perform better or as well with the Stahly as in any other razor I have used. I like the spring motor action too, but the spring motor handle is just too smooth, too fat, and too short for comfortable handling by my large hands....

I ended up liking the Merkur 38C heavy handled razor quite a bit. The weight, diameter, and length of the handle made for a great shaving experience in terms of comfort and control, but the Stahly razor always seemed to do a better job, and felt super comfortable from start to finish. Even without the spring motor wound up...

So... I thought I'd add a heavy handle sized for my hand to the Stahly razor head. It's a two piece assembly with a short 10-32 stud poking out to screw into the spring motor handle.

I decided to use 316 stainless rather than brass, as the final finish is built in, and stainless steel has enough weight to satisfy my needs. Seven sixteenths of an inch was about the perfect diameter for comfortable handling, and also happened to the largest size that would properly fit the Stahly razor head without reduction. I chose a four inch length, as that gave me full five finger control, and the weight I envisioned for smooth shaving.

Earlier today, I visited a plant that I do consulting work for, and asked the tool and die manager if he had a four inch length of seven sixteenths stainless that I can drill and tap for a 10-32 screw. No problem... Then, he realized that his smallest 316 stainless stock was half inch in diameter, and he asked me what I was making. I explained the project, and he said he would have one of his guys turn and thread a piece of stock for me..

This is what he put in my hand an hour and a half later! $IMG_5371a.jpg$IMG_5375a.jpg Exactly seven sixteenths in diameter. It fit the Stahly head perfectly. It is taper knurled deeper at the bottom end for good grip with a light pinkie finger wrap, and smoother towards the top for easy control, but without slipping or fingertip irritation. He even faded the knurled surface to polished at the top end, and turned the bottom end with a nice radius and polished tip.

I was stunned.. It looks gorgeous assembled, and it shaves beyond my expectations. The control afforded by the large handle, combined with the sheer mass that keeps the blade in contact with my skin, and moving through stubble without changing speed is incredible.

It's my new favorite razor.. Now, if I can only convince them to make a few dozen more for cheap so I can offer them here... Stahly people take note. You can use that awesome razor like a transformer to suit your needs.
 
Very nice indeed for a casual conversation.

Good to see you bring back your Stahly with a more usable handle
 
I put my Stahly head on a UFO custom kaiser. It makes for a great razor.
Mom still trying to find a razor head that will be better than the Stahly, but I've been looking for quite some time and have failed to find one so far.

Inofice that the blade gap from one side to the other of my Stahly head is different; it doesn't seem to affect the shave, though. I have often wondered if they are all like that. Do you notice a difference in blade gap from side to side?
 
I do.

One is different. Another I have is even on both sides.
The one I use is wider on one side but it's not enough to make me not use it.

The springs on the bottom plate are steel and will rust easy. Keep them dry or oiled.
 
My razor seems the same from one side to the other. I don't know that it would make too much difference though, so long as the blade angle to the bar remains close, and the blade is held square to the razor head. I keep looking for razors in flea markets, etc, and I'll pay close attention to that issue. Maybe Stahly allowed a tolerance in finishing the edge of the top piece that allowed more or less blade to see daylight?
 
Stahly head was regarded by Bob/Cooncat of Bob razor works [ RIP] as one of the best razor heads ever designed, i have two and love the Stahly live blade.
 
Just curious, but what is the hype about the Stahly head? Why do so many people regard it so highly?

It is very effective, seems like it has a springy very spongy feel as you shave. The razor head is very effective even though it was meant to be used on a vibrating handle, many users prefer to use another handle or they just do not use the vibrating feature and just shave as is. I love the razor because it shaves me fast and it wont leave any nicks or irritation. The feel of the shave is surreal due to the springy/spongy feel of the bar guard. Bob [RIP] loved it and i got curious and tried one out and was hooked too.
 
Agree that this razor head has to be experienced to be appreciated. I don't know if it the springs or just the roller-style safety bar but it just feels amazing on the face.
I almost walked out of the antique store without it, but decided at the last minute to pick it up. Best decision I ever made.
 
Agree that this razor head has to be experienced to be appreciated. I don't know if it the springs or just the roller-style safety bar but it just feels amazing on the face.
I almost walked out of the antique store without it, but decided at the last minute to pick it up. Best decision I ever made.

Randall, i think is a combination of all that u stated. I am glad that u didnt walk out without the razor, now you can experience the uniqueness of this razor.
 
I recently purchased a Stahly Live Blade. The spring action is a little funky (it pulses from time to time), but the shave is great, with or without the vibration. And the look is beyond cool.
 
I recently purchased a Stahly Live Blade. The spring action is a little funky (it pulses from time to time), but the shave is great, with or without the vibration. And the look is beyond cool.

I dont use the vibe feature, i also sometimes pop a Titan handle on it. The springy head is such a delight and functional too, i get great shaves from it. This razor was brought to my attention by the late great Bobcooncat, he said it was one of his all time favorite razors.
 
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