timwcic
"Look what I found"
It is always a good day when a Jnat is found for sale at a very respectful price. Seller said he had it for a long time but never liked it. It was too fine and too slow to use with his knives. Too fine and slow, that my favorite flavor. Without bickering over the price, could not pay quick enough. Just asked to pack well to survive the shipping barbarians and arrive safely. Even shipped UPS, never had a problem with them before. Arrived the next day and my first impression on the porch were
Large box, check
Heavy for it size, check
No sign of shipping trauma or crushing, check
Shake test, no movement, check
Opened box, lots of paper and bubble wrap, check
So far so good
Never had a UPS problem before, first time for everything. Pulled the stone out from the packing and was broke perfectly in half along the long axis and top piece was broken in two along the inclusion
Three pieces, ARGH!!!! $%@!%&$!!!! If there is any silver lining, all the margins are clean with no missing pieces, no shrapnel
After some aspirin for the headache and tums for the acid reflux, the realization set in that a got another rescue, repair, restore. After taking a 24 hour time out while studying the pieces, I put a plan together
First to remove the bottom piece from the Dai. 2 hours in a 180° oven softened the glue/cement enough to pry from the wood. Gave all the pieces a good bath to remove any slurry and oxidation. Used epoxy to bond everything together. Tricky figuring out how much to apply. I didn’t want any to squeeze out the sides but I did butter the two ends so when I clamp together, the epoxy oozes out the top, but not the sides. That will make for a smooth surface but will allow lacquer to enter the sides to be waterproof. Clamp together and use 15 lbs to lead to hold all the pieces together. So far, so good
After a 24 hour cure, sealed the stone before going any further. Mixed some lacquer very thin so the first application gets sucked into the side gaps and good overall penetration. Several thin coats and two a little thicker finished the job nicely. Time to lap and chamfer. Cleaned up nicely, very impressed with the end result. Surface is silky smooth, can’t feel the repair. I would have loved to have in its original condition, but for what was delivered, I can make this work
Large box, check
Heavy for it size, check
No sign of shipping trauma or crushing, check
Shake test, no movement, check
Opened box, lots of paper and bubble wrap, check
So far so good
Never had a UPS problem before, first time for everything. Pulled the stone out from the packing and was broke perfectly in half along the long axis and top piece was broken in two along the inclusion
Three pieces, ARGH!!!! $%@!%&$!!!! If there is any silver lining, all the margins are clean with no missing pieces, no shrapnel
After some aspirin for the headache and tums for the acid reflux, the realization set in that a got another rescue, repair, restore. After taking a 24 hour time out while studying the pieces, I put a plan together
First to remove the bottom piece from the Dai. 2 hours in a 180° oven softened the glue/cement enough to pry from the wood. Gave all the pieces a good bath to remove any slurry and oxidation. Used epoxy to bond everything together. Tricky figuring out how much to apply. I didn’t want any to squeeze out the sides but I did butter the two ends so when I clamp together, the epoxy oozes out the top, but not the sides. That will make for a smooth surface but will allow lacquer to enter the sides to be waterproof. Clamp together and use 15 lbs to lead to hold all the pieces together. So far, so good
After a 24 hour cure, sealed the stone before going any further. Mixed some lacquer very thin so the first application gets sucked into the side gaps and good overall penetration. Several thin coats and two a little thicker finished the job nicely. Time to lap and chamfer. Cleaned up nicely, very impressed with the end result. Surface is silky smooth, can’t feel the repair. I would have loved to have in its original condition, but for what was delivered, I can make this work