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Two more restores - Rubberset 153 and wooden travel brush

Hey all,

Okay, SBRAD has kind of taken over from RAD recently, so I’d like to show you all my two latest editions. On the left is my new Rubberset 153 with TGN synthetic knot, and on the right in the foreground is my new face-lathering brush sporting a WD black badger.

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For the balance of this post, I’ll talk about the synthetic Rubberset, and the following post will cover the wooden black badger brush.

Rubberset 153 - before
$synthetic-before.jpg

So, this was the image from the eBay auction - just a plain boar brush in need of a hair transplant. Luckily, the top and bottom sections of the handle weren’t glued together so it made it easy to get the old knot out. In fact, for the most part, all of this was done using hand tools (with 2 exceptions), so all of you out there who think you need fancy tools to reknot, this shows that it can be done with just regular hand tools.

Knot removal was mostly uneventful with the usual round of cutting the existing boar knot out, and then clearing the opening. Using a big flat-bladed screwdriver and rubber mallet, I tapped it in and turned to start the extraction of the knot. Tapping a bit too hard resulted in a ‘crack’ sound, but this wasn’t the top bit splitting - it was the plaster-like shelf inside the top that broke. So as I now knew it would break, I started bashing it away and in no time I had cleared the bulk of the old knot, with just a bit of it to remove using a knife and hooked probe.

The original opening was about 22mm or so, and I wanted to put a larger diameter knot in there. As a suitable WD silvertip knot was out of stock at the time, I decided to use a TGN synthetic knot which required me to open up the hole to 24mm. Although I enlarged the hole using my rotary tool, I could have easily done this with my exacto and some sandpaper as there was just a small interior lip to remove to make it the required size.

After crafting a cork shelf (thank you champagne cork) and judicious use of epoxy, I glued everything up and inserted the new knot with a little twist. And here’s what it ended up like:

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After impatiently waiting for the knot to set, I did a test lather on it in good ol’ VdH and it developed an admiral palm lather - thick and soft. There was no wet dog smell (but it did smell like a stuffed animal, if that counts) and I looked forward to my initial use. First real use was with C.O. Bigalow and discovered that the synthetic fibers are sort of peculiar: while the brush loads up on soap really well, it’s not so good as a bowl lathering.

It was very difficult getting the loaded brush to ‘offload’ its goodness in the bowl in its first cream use - so much so that I thought that I hadn’t used enough. After adding a bit more to the brush, it still did not want to offload it to the bowl but once you got it to the face, it did its job well. The breach of the knot holds onto the lather very well and delivers a very good lather to the face - I don’t know how it can tell, but I repeated it with a second lather of a Mama Bear’s soap to very similar effect for its second use.

The bristles have very good backbone like a boar brush, but the tips are extremely soft like a silvertip. Its density is like a horse brush but more springy to the face. It doesn’t bloom, either (I forget if the pics are ‘before’ or ‘after’ use images as they were so similar). I’m not sure I’m sold on it yet, but it does make an interesting addition.

[continued next post]
 
For the second brush, I got this as a ‘freebie’ from one of the members here at B&B. I can’t for the life of me find the ‘before’ image, nor can I recall the generous B&B’er - if you’re reading this, thanks again! Although this was a difficult restore for my ability, I think it came out well!

From what I recall, it was a red painted wooden brush handle, already de-knotted with its metal ring still intact and ready to be reknotted. The handle had some sort of blemish on it, I believe a section of cracked-off paint, so had to be stripped and redone. Spending a better part of an hour or more, I carefully sanded off the lovely red coat, and was left with a rather boring wood under it.

I originally wanted to restore it as a red brush, but as I didn’t think paint would hold, I looked instead to an opaque stain. Not finding a nice one in the color I wanted, I ended up with a red-tinted stain that you see on the piece.

I had a difficult time staining it as apparently I hadn’t gotten off all of the original painted finish and the stain wouldn’t absorb evenly. This caused me having to go back repeatedly and resand and restain the piece several times - about 3 times total by the end. I had also used it more of a leave-on coat VS a leave on then wipe off stain, so I waited an inordinate amount of time for it to dry, too. But eventually it did dry, so onto its protective outter coat.

As I didn’t have any thinner or turpentine (and not wanting to go buy a big bottle of it for a small project), I decided to try a cyanoacrylate (superglue) finish on it. After carefully reading the directions on how to do it, I taped up my finger and went to work! Surprisingly, it wasn’t as hard to put it on as I thought - my taped up finger was pretty good as a brush for the glue and in no time, I got it fully covered and set it aside to dry...

It seems that I put the still drying piece right in line with my room fan that was blowing around hot humid air. If you’ve ever done work with superglue, it is a no-no to blow on the glue to accelerate its drying time as the moisture from your breath (and apparently a fan and humid air) will cause a reaction in the glue to make it go all misty white. So, now I had this white frosted superglued handle - what now?

Well, I found out that with enough determination and polishing compound, you can actually rescue your finish from this misting. I spend at least an hour or more with my rotary tool and my polishing wheel going over and over the piece, polishing off the mist layer and getting down to the nice shiny layer underneath! The pictures don’t do it justice - it’s a very nice, glossy finish.

unbloomed
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bloomed
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The knot is a black badger from WD in the 20mm range. Its first test lather performed extremely well, with the backbone and scritch one would expect. I haven’t used it yet as I’m still ‘breaking in’ my synthetic from the above post, but I think it should perform similarly to my other restored black badger brush.

I can't wait to try it!
 
That rubberset with a synthetic knot looks really cool. And by your description of it, I can tell its probably is too soft for my liking, but still looks great!
 
I like the stain on the second one, I'm interested to hear how the finish holds up with the water. I've never used CA for this personally but it seems to be recommended here quite a bit.
 
Nexlev MM - Thanks! It was more of a challenge to try and just use hand tools on this one so newbie restorers could see that it could be done without any major investment in tools - although it helps somewhat, they're not required. And as I'm a bowl latherer, I'm reserving my judgement on the synthetic knot to see if I can adjust to its face-lathering tendencies.

PDP_Dad - Yes, I'm very happy for the most part on how the stain stuck to this one. I really didn't follow any of the rules of staining as I used it more as a paint than anything, and I am very happy that it came out as nice as it did. Learned a few things so the next ones will hopefully be a bit easier. This was my first attempt at an intentional CA finish too - seems to be a nice hard finish, but I think there are others here who are more experienced and can expound on the CA's finish and longevity.

Sledgehammer39 & chrismikehead - thanks for the kind words! I am finding that this SBRAD is at least more fun and challenging than some of the other forms of AD that have taken hold on me - but what to do with all the brushes...

rebos - me too! As I have a few more brushes coming in, I think I'll have my hands full for quite a while...
 
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Minor update to the mini-face latherer brush: As expected, this black badger performs very well with both creams and soaps (although I think I need to load it more for soaps). Still a bit scritchy, but this little floppy wonder is breaking in nicely. Will try the synthetic again next week to see if this one's a keeper or not.
 
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