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Restoration of my 28 year old brush

Hello Gents..........
Well thanks to a few of you who responded to my post last week, I took your advise and ordered a new knot from Tony at TGN. I received a beautiful Grade A Silvertip Bulb Shaped Knot (20mm size) only 3 days after ordering. I have posted a few pictures of the restoration project. Although I actually took a bunch of photos, the Forum will only allow up to 5 photos per post so it seems.

The first photo is of my 28 year old (worn out) brush that I bought from Hoffritz. It was made of Best Badger and has a faux Ivory handle as you can see. I guess I have no complaints because it did give me good service for 28 years! It gave its last shave to me this morning.

After I trimmed the hair off as sort as I could with a scissor, I used my Dremel to cut out the old knot and adhesive. I actually used 3 different type of bits in the Dremel, but other than the size and shape, they were all the same style. This part was a bit messy, and if I did this again, I would probably do it outside. I did wear a dust mask while doing so.

The next photo is of the handle all cleaned out and ready to have the new knot installed. Before I glued the new one in, I took the opportunity to polish and shine up the handle with some Flitz Polish. Evan though it's a metal polish, it works very well on acrylic as well.

I chose to use JB Weld adhesive as I have used this many many times in the past and it has NEVER let me down. It is super strong and water proof. The only thing that you have to be careful of is that the adhesive is black in color and is a real PITA to remove if you get it on anything.

The last photo is of the finished project. All I have to do is let the brush set up for 24 hours and I will give it a whirl. The entire restoration took me less than 2 hours and cost me under $30 bucks. I feel I have beautiful, high quality shaving brush that hopefully will last me another 28 years! It was actually fun to do and I now have the feeling of a sense of accomplishment which will add to my wet shaving pleasure.

D/E Bob
 
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Nice restore Bob! What did you end up setting the loft as?

Also, I feel you about using a dremel to get the knot out. I have an apartment so can't really do it outside and definitely wear a dust mask. It is quite the mess. If you thought one was bad, try doing that to 3-4 brushes at a time.

I understand why a lot of guys do it by hand, but with my dremel I can remove those knots from 3-4 brushes in like 30 minutes. Couldn't imagine doing it by hand.
 
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Harvitz81,
I set the Loft at 52 mm ( just over 2 inches). Since this Siltertip is very dense, it should not be too flimsy, but I will let you know after the debut.

D/E Bob
 

Luc

"To Wiki or Not To Wiki, That's The Question".
Staff member
Nice work!! That brush will look awesome after break-in...
 
Great looking re-knot. Did you drill the hole for a tight fit like GoldNib recommends? I did not and wet filled with epoxy mixed with filler (white micro-balloons). As a result I got a little epoxy in the lower bristles and some epoxified masking tape around the edge.

Wish I had seen your post first.

Again.. congrats on a great job!!
 
The new knot diameter is exactly the size as the old one was (20mm). I actually used the Dremel to set the knot a tiny bit deeper into the handle than the old one to customized the loft to what I wanted. I used JB Weld which is extremely strong and the trick to keeping the bristles clean is not to use too much glue. Because this knot is more dense than the old one, there is no space around the handle opening to speak of. I actually enjoyed doing this!

The handle IS large enough that I could have used a 22 mm knot by enlarging the hole a little. However, I did not think of it at the time.

D/E Bob
 
Nice! What Dremel bits are y'all using to clean out those handles? I got an old Ever Ready handle around here somewhere...
 
Soooo, how does it perform to your last brush? Pretty amazing that you can get quality brushes for just the small cost of the TGN knots if you have a handle and some handyman abilities.
 
Harvitz81,

I have not used the new brush yet, but I do plan to try it tomorrow morning. I wanted to let the adhesive really dry before getting it wet. I'll post this week after using it.

D/E Bob
 
Nice job on a nice brush. JB Weld is an excellent epoxy that has often gotten a bad rap due to improper prep and/or use. I used it once to repair stripped carburetor stud holes in an aluminum Toyota 4Y intake manifold. Great stuff.
It's what I plan on using when I restore a few brushes and make some new brushes with TGN knots.

I sure wish I could find that imitation ivory polyester rod for sale somewhere.
Guess I'll have to be happy with white and black Delrin handles for now.
 
Morning Gents,
Soooooo... I took my first shave this morning with my newly restored brush.
UTTERLY FANTASTIC!!!!!

For those of you who do not know the story of the frog in the pot of water, here goes....... There is this frog in a pot of water and every day the temperature gets raised only 1 degree. The frog gets used to the new slightly temperature every day, and therefore never notices it until the water is boiling!

Well, I just realized that's what happened to me with my 28 year old brush. I have used it so long, and never tried any other brush, so I NEVER noticed that the brush was really worn out. Well now that I have this new one, It's a night & day difference! WOW!!!

Silvertip Grade A 20mm Badger fron TGN (Tony)

As far as The adhesive goes, I have never heard anything negative about it. I have been using JB Weld for at least 30 years, and it has never failed me. The only caveat is you need to be careful where you get it because removing the blackish color is a P.I.T.A. Other than that, I would highly recommend it.

Thanks once again to the members that put this restoration idea in my head. It worked out great and I have an unbelievable brush for for a whopping $30.00 bucks!!

Now I am on a quest for the best blade. I have tried Murker and Wilkinson so far, and I bought an assortment of blades so we'll see which one comes out on top.

Regards,
D/E Bob
:thumbup:
 
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