tankerjohn
A little poofier than I prefer
Exquisite work sir!Just a fun update on the ol' work hat replacement sweatband project.
1. Used a seam ripper to carefully remove the old one and study how they sewed it in - what's interesting is that the stiches are actually on the inner flap that make up the reed, so they don't go through the same holes that hold the sweatband to the reed.
It's also neat that the reed is a metal wire, not a thick plastic line like the new sweatband (and my fedoras).
View attachment 1495064
View attachment 1495065
2. Line up the new and old sweatbands and trim to equal length.
3. Sew the rear vertical seam on the new band, checking that it fits the hat cavity (as well as my noggin).
4. I could can see it's a just a series of lock stiches that go through the hat but are hidden by the outer hatband. Using fishing line explains why I could never see them. Looked too involved to try the same type of stitching as the original factory band, so I used the holes where the reed is attached to the sweatband (per online tutorials), and went through the old holes I could see under the hatband to keep things even/level.
I basically made a stich along the outside of the hat every 1/2-3/4', then a lock stich on the inside each time.
5. Done, and ready for more summer outdoor work! Not perfect, but I thought I would botch the whole thing, so I'm pretty pleased.
View attachment 1495068
It occurs to me this hat could be broken easily in it's old age, so I didn't spend all week on this, LOL.
But I recommend trying one of these $9 leather replacement Etsy bands if you need to do a similar repair.
Cheers!