found this little gem yesterday

[Suggy]

I've been tinkering with the idea of another brush. Don't say it - NO WAY... yes way, Ted.
I picked this up and think it will make a beaut of a brush. For all you journeymen restorers here, what's the best way to get the old brush out of the handle? I've heard steam, progressively larger drill bits. Any and all advice will be appreciated. Thanks.

For your consideration
View attachment 327413

 

[gmgaj]

I don't do steam. Instead, I cut the knot off with scissors, then bore a hole or even several through the knot and shelf using a conical dremel bit. Then I use a carbide machining bit to remove most of the knot. Finally, I use a dremel drum sander to clean up and open up the hole (if necessary). The conical bit helps prevent jumping and marring the handle, which was a problem for me on my first couple. It is the best solution I've found for me. Whatever method you use, just take your time and it will work out fine.

 

[DavidB]

I don't do steam. Instead, I cut the knot off with scissors, then bore a hole or even several through the knot and shelf using a conical dremel bit. Then I use a carbide machining bit to remove most of the knot. Finally, I use a dremel drum sander to clean up and open up the hole (if necessary). The conical bit helps prevent jumping and marring the handle, which was a problem for me on my first couple. It is the best solution I've found for me. Whatever method you use, just take your time and it will work out fine.

Agreed. The Ever-Ready plastic is pretty thin on these models, and I'd think steam would warp the plastic. Best to drill it out. And cover the top of the brush with masking tape in case the drill bit jumps.

Dave

 

[Porp]

If you have access to a drill press, it makes life a lot easier. I used a 7/8in forstner bit in my press after cutting as much of the hair off of the knot as possible. It left me with a beautiful 22mm hole for the new knot, I had to enlarge the hole slightly with a dremel tool and sanding drum as the knot was just a touch over 22mm. The restore I did had a very similar handle to yours and I agree with David I would avoid steaming this handle. David really knows these handles and I would take any advice he may offer. Here is a link to my recent brush restore: http://badgerandblade.com/vb/showthread.php/342166-Beautiful-300PBT-restore-complete!

 

[Suggy]

If you have access to a drill press, it makes life a lot easier. I used a 7/8in forstner bit in my press after cutting as much of the hair off of the knot as possible. It left me with a beautiful 22mm hole for the new knot, I had to enlarge the hole slightly with a dremel tool and sanding drum as the knot was just a touch over 22mm. The restore I did had a very similar handle to yours and I agree with David I would avoid steaming this handle. David really knows these handles and I would take any advice he may offer. Here is a link to my recent brush restore: http://badgerandblade.com/vb/showthread.php/342166-Beautiful-300PBT-restore-complete!

I actually saw that thread. Nice work. How do you like that TGN knot? I was thinking whopped dog in the silver tip. But I like a little more backbone

 

[Porp]

I've only done the Oxyclean soak, let dry, then yesterday test lathered it using a bowl. The knot whips up lather like a champ, I will shave with it tonight and post the results.

 

[Old Man Army]

I've had pretty good luck with pliers and a pocket knife to cut out the bristles. I've read too many stories about damaged or destroyed brushes. It takes a bit longer, but I do this because I enjoy it, not because I'm trying to make a living at it. Keep us posted on your progress.

 

[tomcj2]

...................I was thinking whopped dog in the silver tip. But I like a little more backbone

I have the same handle in my "yet to do" box. I measure the existing knot at 19.6mm so a 20mm WD will should fit if you widen the hole a touch. WD silvers have plenty of backbone if you keep the loft on the lower side.