The picture below shows how I made two blocks of Potassium Alum suitable for use after-shave as an astringent and antiseptic. The starting point was McCormick Potassium Alum powder.
The two pieces will last me a very long time, but if I had to do it again, I would try the following simpler method: Heat 100 ml of water to under 90C; add one packet (53 grams) of McCormick Alum and stir vigorously; pour solution into small paper cup (e.g., paper espresso cup; pour boilng water into this cup and empty it prior to pouring the solution) though a coffee filter; a solid mass will start forming at the bottom in an hour -- wait for a day and take out the solid mass and dry it with paper towel.